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Displaying Technical Papers articles:

We found 31 articles in total. Displaying matches 1 to 20.
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Sikora: Overview about different techniques for diameter measurement By Editor (25 Oct 17 6:15) in Technical Papers
Advantages of the CCD line sensors of the Sikora Laser Series 2000/6000 An increasing quality awareness in many areas of daily life and especially in the field of industrial goods has been observed for some years. Manufacturers of wires and cables have also been investing intensively in measuring and control technology as well as inline control over the last years. At the same time, amongst others, the diameter and ovality of products play a crucial role. These cable parameters can be measured in the production line by different techniques, which shall be described in the following article. Until now, three different methods for

Measuring devices for quality control of optical fibers in the drawing tower for a perfect fit in subsea cables By Editor (20 Sep 17 6:15) in Technical Papers
Introduction Recent studies show a growth of undersea optical fiber connections for the future. “Optical fiber is considered to be a good option to carry higher data rates over longer distances than copper cables. By 2020, an increase in subsea processing will generate more data, which will make the high bandwidth and longer transmission distances of optical fibers more attractive” says ResearchandMarkets in its report on ‘Global Fiber Optic Connectors Market 2016-2020’. They are currently observing two developments in manufacturing optical fibers. On the one hand, there are countries such as China and the USA advancing further into the optical fiber market as

Cables for offshore wind turbines By Editor (20 Sep 17 5:30) in Technical Papers
ind power is steadily growing as a source of energy: In 2015 German wind farms increased their output by around two thirds compared with the previous year. According to the Fraunhofer Institute for Solar Energy Systems, wind turbines between the North Sea and the Alps generated a total of 85.4 billion kilowatt hours of electricity last year. Figures in the wind power sector show that its share accounted for more than

Uhing Motion Drive® in Operation – a Visit to the Customer By Editor (24 Aug 17 5:10) in Technical Papers
In April 2016, the latest innovation by Joachim Uhing GmbH & Co. KG was rolled out to the public: The Uhing Motion Drive® is an Uhing rolling ring drive that was endowed “intelligence” by integrating sensors and electronic controller. A visit to a company operating it illustrates how the system proves its worth during operation. For many years, the Uhing customer, a steel refiner located in North Rhine Westphalia, has been using a machine that winds flat wire on a spool. The solution used so far caused frequent problems during winding that in turn resulted in interruptions of the automated downstream process. Also, fully wound spools had to be rewound often more carefully in order to obtain the required winding pattern. The

Inspection and analysis of XLPE and HPTE material at medium and high-voltage cable production By Editor (15 Feb 17 5:10) in Technical Papers
Abstract Plastics that are used for the insulation of medium, high- and extra-high voltage cables have to comply with the highest purity standards. Most commonly XLPE (cross linkable polyethylene) material is used for the insulation of cable. For cross linking of the XLPE the cable passes through a CV-tube (continuous vulcanization tube) where it is exposed to high temperatures for the cross linking. Typically at the manufacturing of these types of cables the CV tube is filled with nitrogen and operated at a pressure of 10 bars. Before the cable can be further processed, such as the

A development from Germany based Wafios By Editor (26 Oct 16 7:10) in Technical Papers
In the shape of iQsmartbend, Wafios has developed a patented, award-winning software solution designed to optimize bending processes for wire and tubes The phenomenon of vibrations can be observed in almost every area of our daily lives. In some cases it is undesirable and may even be dangerous, but in others, it is the intended result of a conscious action. Intervening measures can be put in place in both cases, as a means of either absorbing (or at least minimizing) vibrations in the former case, or generating (or amplifying) them in the latter. The pendulum of a grandfather clock and the swinging-out motion of the seats on a fairground swing ride are

Structural Return Loss (SRL) and FFT-Frequency Analysis By Editor (28 Sep 16 5:05) in Technical Papers
Sikora measuring devices provide FFT analysis and SRL predictions The production of state-of-the-art cable products, e.g. data cables, requires a constant monitoring of the cable diameter, concentricity and/or cable capacitance with regard to smallest, periodically occurring cable parameter fluctuations. These fluctuations may occur from irregularities such as

Nothing would roll without them: wire products in railway technology By Petra Hartmann-Bresgen M.A. (09 Mar 16 7:20) in Technical Papers
The wire, cable and wire-processing industry and the wire 2016 trade fair It is now impossible to envisage today’s world without trains and other railborne vehicles. In the 19th century they made a key contribution to industrialization and today are fully integrated in the globalization of markets and growing urbanization. Rail-mounted vehicles can transport large volumes of people and goods quickly, safely and efficiently even over great distances and, when electrically powered, are very environment-friendly in their use of electricity obtained from regenerative sources. The prerequisite for rail systems being able to function at all, however, is the products manufactured by the wire and

Solutions for electrical wire drawing By Editor (13 Jan 16 6:00) in Technical Papers
Leader in the mechanical wire drawing market, Condat has earned an international reputation for supplying the steel wire industry with its famous brand name Vicafilm. The company has used its 160 years’ expertise in lubricant technology to develop a comprehensive range of products dedicated to the electrical wire & cable market. A wide range of high performance lubricants • For

Subsea and EHV cables require a challenging purity degree of XLPE-material (Technical Paper) By Sikora (28 Oct 15 5:20) in Technical Papers
Abstract This paper outlines the reason for the need of a high purity degree of XLPE material to be used for the insulation of subsea and EHV cables. Furthermore, there will be technological solutions introduced for purity assurance of XLPE pellets that are integrated at specific production stages.

Measure Any Offshore Flexible with Instruments from Zumbach By Editor (20 May 15 7:00) in Technical Papers
The production of offshore Flexibles involves complex process’s requiring varying individual performances for quality control. Any deviations from the required standards can risk horrific consequences if failure occurs depending the application scenarios. In order that the risks for future product failure are eliminated during the manufacturing processes, such as wire drawing, profile rolling / extruding, stranding and sheathing, Zumbach provides

Classic and high-end By Harry Prunk, Katja Giersch Sikora AG (22 Apr 15 4:20) in Technical Papers
Online diameter control during wire and cable production In the past years wire and cable manufacturers have invested heavily into measuring and control technique as well as line control systems aiming for online quality control, higher productivity and cost reduction. Today, online measuring devices with controlling function had therefore become a standard in extrusion lines. The used measuring devices include, amongst others, gauge heads, which measure the outer diameter of the cable during the extrusion process. Sikora is a pioneer in the production of diameter measuring systems and developed two product series based on

Customers first – Zumbach’s Calibration Service By Editor (21 Jan 15 5:00) in Technical Papers
Customer satisfaction is Zumbach’s most important aim. Not only is the technology focused to this, but also and above all, the customer service. In addition to classical service, Zumbach offers customer trainings and calibration and maintenance services if required. With its worldwide service support, customers can choose from a variety of possibilities - no matter in which part of the world the devices are operating For customers requiring monitoring of measurement equipment to ISO 9001 and other Norms, Zumbach offers a

All wired up By Petra Hartmann-Bresgen M.A. (26 Jun 13 6:00) in Technical Papers
Wire keeps the world in motion: the current state of the sector Without wire, the world would grind to a standstill. Bicyclists ride around on spoke wheels, power cables run overhead and below the ground, supplying homes and companies with energy. Even armoured concrete is reinforced and stabilised with wires. Reliability of materials and their quality therefore are of high priority for makers and buyers of wire. Only those who rise to the challenge will survive in the market. The financial crisis at the end of the last decade also hit the wire sector with full force; a high wire act for some companies facing difficult times. However, the economy has picked up and so has

Cost reduction in Sector Cable Production with Zumbach By Editor (27 Mar 13 6:50) in Technical Papers
Cable manufacturers are increasingly venturing into global markets in the search for opportunities to sell more and make better use of their production capacities. At the same time, the competitive pressure among manufacturers is fierce. Success or failure in the marketplace is increasingly being dictated by quality and price. As such

High-Speed PlasmaAnnealer for Stainless Steel and Nickel Alloy Wire, Tube and Rope By Editor (23 Jan 13 6:10) in Technical Papers
Plasmait GmbH has introduced a second generation plasma annealer designed for wire, rope and tubes made of stainless steel and nickel alloys and with cross-sections from 20mm2 down to the smallest fine wire sizes. With this new second generation concept Plasmait allowed for a radical increase of continuous annealing speeds of stainless steels and nickel alloys. In the fine wire sizes recrystallization annealing of austenitic stainless steel wire is possible at the speeds well over 10m/s, which allows

Non-Contact Flange Detection with Laser Sensors By Editor (26 Sep 12 6:00) in Technical Papers
Uhing launches the next-generation flange detecting system for rolling ring drives In 2004, Uhing added the non-contact FA flange detecting system for rolling ring drives to its product range. This economically priced solution that automatically corrects the reversal points of rolling ring traversing gears relieves the employees in production companies of manual adjustment work and thus reduces time requirements and costs. Uhing now launches the second generation of this product – equipped with new sensor technology and

How to save your Air Wiping Costs By Editor (18 Jul 12 5:50) in Technical Papers
This mini air wipe, by observing the basic physical rules governing its operation, cleanses a Ø 1.2 mm wire at 900 meters/minute using 0.24 liters/sec of compressed air. An air wipe converts the potential energy of compressed air into kinetic energy by forcing the air through constricting orifices. Its performance is governed by 2 physical principles, namely: 1. K.E. = ½ Mv2 ...Equation of Kinetic Energy 2. A1v1 = A2 v2 Equation of Continuity Where: M = mass, which in an air wipe is the air flow v = velocity of the air A = cross sectional area The equation of Kinetic Energy (K.E.) reveals

Cable Materials Matter By Simon Sutton (20 Jun 12 6:20) in Technical Papers
For many years, utility engineers have often regarded distribution cables as a bit boring and possibly even as a commodity – simply because they are generally so reliable compared to other network assets. Even at transmission voltages, an out-of-sight out-of- mind attitude can easily develop. This attitude is perhaps reinforced because other assets often require more maintenance and are genuinely more visible than cables. A feeling can develop that all cables installed in all environments will operate without problems; so unfortunately cable is often chosen on price rather than as a critical part of the power system. In an increasingly global market and with financial penalties for non-delivery of power, choosing any old

Radyne Spring Wire Lines By Gareth Blackman (23 May 12 7:00) in Technical Papers
As technology has advanced a new system of hardening and tempering spring wire has emerged. At the forefront is the Radyne Spring Wire Line, designed and manufactured by Inductotherm Heating & Welding Limited, in the UK. These Radyne lines heat treat a single wire at high speed. They have proved to be a success throughout the world providing a

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